Adjustable fluidic sprayer

ABSTRACT

An improved fluidic spray device that includes: (a) a base having boundary surfaces including top, bottom and side edge surfaces, (b) a plurality of projections extending from a base boundary surface chosen from the group consisting of its top and bottom surfaces, wherein these projections are configured and spaced so as to provide the interior geometry of the flow passages for a fluidic circuit having a power nozzle and an interaction region located downstream of the power nozzle, and (c) wherein the flow passages that are proximate the base edges having no sidewalls to form edge boundaries for these flow passages.

BACKGROUND OF THE INVENTION

1. Field of the Invention

This invention relates to fluid handling processes and apparatus. More particularly, this invention relates to new methods and apparatus for distributing the flow of fluid from a fluidic oscillator.

2. Description of the Related Art

Various types of spray apparatus are commercially available in numerous designs and configurations for use in showers, faucets, whirlpools, sprinklers, automotive windshield, headlamp and rear windshield cleaning apparatus, hand-held, trigger sprayers and various industrial processes, etc.

Many of these sprayers are designed and sold for their ability to provide liquid sprays having specific types of definable characteristics (e.g., the volume flow rate of the spray, the spray's area of coverage, the spatial distribution of spray droplets in a plane perpendicular to the direction of flow of the spray, the average spray droplet velocities, the average size of the spray droplets, and the frequency of the spray droplets impacting on an obstacle in the path of the spray).

Stationary sprayers with fixed jets are the simplest of all spray apparatus, consisting essentially of a liquid chamber and one or more jets directed to produce a constant spray pattern. Stationary sprayers with adjustable jets are typically of a similar construction, except that it is possible to make some adjustment to the geometry of the throat through which the jet exits so as to change the nature of the spray (e.g., spray's area of coverage, spray droplet velocities, size of the spray droplets).

To obtain broader patterns of spray droplet distributions, especially the area of coverage, various non-stationary sprayers have been used. See U.S. Pat. No. 3,791,584 (Drew et al.), U.S. Pat. No. 4,944,457 (Brewer), U.S. Pat. No. 5,577,664 (Heitzman) and U.S. Pat. No. 6,360,965 (Clearman).

U.S. Pat. No. 4,944,457 discloses an oscillating sprayer or spray head that uses an impeller wheel mounted to a gear box assembly which produces an oscillating movement of the nozzle. See FIG. 1.

U.S. Pat. No. 5,577,664 discloses a spray head having a rotary valve member driven by a turbine wheel and gear reducer for cycling the flow rate through the housing between high and low flow rates, causing the spray droplets to be distributed over broader areas. Additionally, the turbine wheels of this spray head may be used to control the frequency of the spray droplets impacting on an obstacle in the path of the spray, thereby using this phenomena to cause the flow from the spray to exhibit pulsating features for massaging purposes. See FIGS. 2(a)-2(b).

U.S. Pat. No. 3,691,584 discloses a nozzle mounted on a stem that rotates and pivots under forces placed on it by water entering through radially disposed slots into a chamber around the stem. This type of nozzle also includes a large number of piece requiring precise dimensions and numerous connections between pieces, and relies upon small openings for water passageways; with thee openings being subject to mineral buildup and plugging. See FIG. 3.

U.S. Pat. No. 6,360,965 discloses a spray head that reportedly distributes its droplets over a wider area by utilizing a means for wobbling the nozzle assembly of such a spray head. See FIG. 4.

In addition to using various forms of mechanical parts in such spray apparatus to vary the flow from them, it is also well known in the art that so-called “fluidic oscillators” or “fluidic inserts” can be used to provide a wide range of spray droplet distributions. Such fluidic devices employ especially constructed “fluid circuits” or “fluid pathways” to cyclically deflect the liquids which they spray. These fluidic devices are noteworthy from a reliability point of view in that they have no moving parts and their flow passages are not as small as the openings in the previously discussed typical mechanical sprayers.

FIG. 5 from U.S. Pat. No. 4,052,002 (Stouffer & Bray) and FIG. 6 from U.S. Pat. No. 4,151,955 (Stouffer) demonstrate some of the flow patterns that can be achieved with various types of fluidic oscillators.

The fluidic oscillators of FIGS. 5 and 6 are shown in the typical manner—that is, only some form of their top or bottom views is presented as it is assumed that they are essentially two-dimensional devices for which such views are sufficient to reveal the internal geometry of their fluid passages or fluidic circuits. Common features of such fluidic circuit include: (a) a fluid source inlet, (b) at least one power nozzle configured to accelerate the movement of the fluid that flows under pressure through the insert, (c) a fluid pathway that connects the fluid source inlet and the power nozzle/s, (d) an interaction chamber downstream of the power nozzle and through which the fluid flows and in which the fluid flow phenomena is initiated that will eventually lead to the flow from the insert being of an oscillating nature, and (e) a fluid outlet or throat from which the fluid exits the insert.

Examples of fluidic oscillators and fluidic circuits may be found in many patents, including U.S. Pat. No. 3,185,166 (Horton & Bowles), U.S. Pat. No. 3,563,462 (Bauer), U.S. Pat. No. 4,052,002 (Stouffer & Bray), U.S. Pat. No. 4,151,955 (Stouffer), U.S. Pat. No. 4,157,161 (Bauer), U.S. Pat. No. 4,231,519 (Stouffer), which was reissued as RE 33,158, U.S. Pat. No. 4,508,267 (Stouffer), U.S. Pat. No. 5,035,361 (Stouffer), U.S. Pat. No. 5,213,269 (Srinath), U.S. Pat. No. 5,971,301 (Stouffer), U.S. Pat. No. 6,186,409 (Srinath) and U.S. Pat. No. 6,253,782 (Raghu).

Such fluidic oscillators have found wide acceptance in the automotive industry. FIG. 7 shows an example of a typical fluidic spray device that is mounted in an automobile's hood to spray the front windshield. This fluidic spray device consists of a housing which has an especially configured cavity into which a fluidic oscillator or insert is fitted. This insert consists of a member that is typically molded or fabricated from plastic and has a fluidic circuit fabricated into its bottom outer surface. Pressurized liquid enters the bottom of this housing and flows upward into an entry orifice in the bottom, upstream end of the fluidic insert. It then flows through the insert's fluidic circuit and sprays from the circuit's outlet. These sprays can be considered to be characterized, in part, by the horizontal fan angle, φ, the vertical spray angle, γ, and the spread angle, θ, or the “thickness” which they yield. See FIGS. 8(a)-8(b).

Such fluidic spray devices for automotive applications have been an area of extensive industrial research. Often this research has been focused on the problems of how to: (a) better direct the sprays from these devices so that they more completed wet desired, target areas of a windshield, (b) optimize their performance over the range of environmental conditions under which they must operate, especially for colder operating temperatures, and (c) eliminate leakage or spurious sprays (i.e., “streamers’) from appear at the front edges of the insert and are due, in large part, to the relatively large amount of surface area that must be sealed between the insert's outer boundaries and the inner boundaries of the cavity into which the insert is press fitted.

For example, for applications requiring greater spray spreading (i.e., larger spread angles, θ, as when such nozzles are to be mounted closer to the windshield, or the windshield is taller), it has been found that it is possible to place a “reverse” taper in the floor of these circuits to achieve spread or vertical included angles of 4-6 degrees. See U.S. Pat. No. 5,749,525 for a disclosure of such “reverse” taper, fluidic circuits.

Other especially-designed fluidic circuits have the ability to shift the horizontal centerline of such sprayers to one side or another, thereby effectively “yawing” the direction of the sprays. See U.S. Pat. No. 6,240,945 for a disclosure of such a “yawed” fluidic circuit.

U.S. Patent Application Publication (USPAP) 20030234303 discloses how to design such fluidic inserts (referred to herein as “double spray” inserts) so that they have differing fluidic circuits molded into both their top and bottom surfaces so as to yield a top spray which has a narrower fan angle than that of a bottom spray which issues from the bottom fluidic circuit. Such combinations of sprays have proven, in some applications, to allow for the more effective wetting of target areas. See FIGS. 9(a)-9(c) where the dual spray fluidic insert shown has a fluidic circuit molded into its bottom surface which is referred to as a “mushroom” fluidic circuit or oscillator and is disclosed in U.S. Pat. No. 6,253,782.

Additionally, it often happens that efforts to improve such automotive sprayers much be undertaken while having to adhere to strict geometric parameters. For example, decisions such as where such a sprayer can be located on an automobile hood and what are the acceptable size restrictions on such sprayers can often be greatly influenced by the cosmetic or appearance considerations for the hood. These design parameters can often complicate the task of improving the performance of such automotive sprayers.

Despite many advancements in the design of fluidic circuits, some automotive applications still continue to present unique surface wetting challenges and problems for automotive sprayers. A need continues to exist for the development of improved automotive sprayers.

3. Objects and Advantages

There has been summarized above, rather broadly, the prior art that is related to the present invention in order that the context of the present invention may be better understood and appreciated. In this regard, it is instructive to also consider the objects and advantages of the present invention.

It is an object of the present invention to provide an adjustable fluidic spray device that provides better flexibility for addressing the surface wetting requirements of such devices.

It is an object of the present invention to provide an adjustable fluidic spray device which can meet the established size restriction requirements for such devices 11 while providing greater flexibility for addressing the surface wetting requirements of such devices.

It is another object of the present invention to provide a fluidic spray device that can provide greater flexibility for addressing the surface wetting requirements of such devices, but without adversely affecting the magnitude of the fluid leakage problems that can be associated with such devices.

It is yet another object of the present invention to provide such an improved fluidic spray device that is easy to manufacture and install in its required housing.

It is still another object of the present invention to provide such an improved fluidic spray device that is especially well suited for uniformly distributing cleaning fluids to wash automotive windshield, headlamp and rear windshield surfaces.

It is an object of the present invention to provide an improved fluidic spray device that will help to eliminate the problem of the sprays from current fluidic nozzles being swept over the hoods and the sides of cars that are traveling at high speeds.

These and other objects and advantages of the present invention will become readily apparent as the invention is better understood by reference to the accompanying summary, drawings and the detailed description that follows.

SUMMARY OF THE INVENTION

Recognizing the need for the development of improved fluidic spray devices that can better address the unique surface wetting challenges and problems associated with automotive sprayers, the present invention is generally directed to satisfying the needs set forth above and overcoming the disadvantages identified with prior art devices and methods.

In accordance with the present invention, the foregoing need can be satisfied by providing a fluidic spray device that in a first preferred embodiment includes the following elements: (a) a base having boundary surfaces including a top, bottom, front, rear, right and left sides, and (b) a plurality of projections extending from a base boundary surface chosen from the group consisting of its top and bottom surfaces, wherein these projections are configured and spaced so as to provide the interior geometry of a fluidic circuit having filter posts, a power nozzle located downstream of the filter posts, and an interaction region located downstream of the power nozzle.

In a second preferred embodiment, this devise further includes a secondary housing having an outer surface that includes a front and a rear face, an intermediate boundary surface that connects these faces, and a passage having interior walls that extends between the faces, with this passage having a definable front and a rear portion. The intersection of the passage's rear portion with the rear face of the housing forms the opening to a cavity formed by the interior walls of the passage's rear portion. Additionally, a portion of the intermediate outer boundary surface has spherical-shaped curvature and the passage's front portion is configured so as to form a throat whose intersection with the housing's front face forms an outlet from which the spray which flows from the device issues.

In a third preferred embodiment, this devise further includes a primary housing having an outer surface with a front face that includes an opening to a cavity having a boundary surface that extends into the primary housing. A portion of this cavity's boundary surface has sphere-shaped curvature comparable to that of the secondary housing's sphere-shaped portion and this cavity is further configured so as to accommodate the secondary housing in this cavity, with this accommodation being such that the their adjoining surfaces provide a ball and socket type of fitting that allow for an end-user to set a plurality of directional orientations for the spray that issues from this device.

Thus, there has been summarized above, rather broadly, the present invention in order that the detailed description that follows may be better understood and appreciated. There are, of course, additional features of the invention that will be described hereinafter and which will form the subject matter of the claims to this invention.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 illustrates the prior art, oscillating spray head disclosed in U.S. Pat. No. 4,944,457.

FIGS. 2(a)-2(b) illustrate the prior art, spray head disclosed in U.S. Pat. No. 5,577,664, where FIG. 2(b) shows the sectional view taken along the line 3-3 of FIG. 2A.

FIG. 3 illustrates the prior art, spray head disclosed in U.S. Pat. No. 3,691,584.

FIG. 4 illustrates the prior art, spray head which has a wobbling feature and is disclosed in U.S. Pat. No. 6,360,964.

FIG. 5 illustrates the two-dimensional, planar spray flow pattern yielded by the fluidic oscillator disclosed in U.S. Pat. No. 4,052,002.

FIG. 6 illustrates the two-dimensional, planar spray flow pattern yielded by an appropriately configured fluidic oscillator as disclosed in U.S. Pat. No. 4,151,955.

FIG. 7 shows an example of a typical fluidic spray device that is mounted in an automobile's hood to spray the front windshield and into which is inserted a fluidic insert that has molded into its bottom surface a fluidic circuit.

FIGS. 8(a)-8(b) illustrate the horizontal fan angle, φ, the vertical spray angle, γ, and the spread angle, θ, or the “thickness” which are used to characterize the geometry of the sprays that flow from the typical fluidic inserts that are used and mounted in the housings associated with automotive windshield sprayers.

FIGS. 9(a)-9(c) illustrate the fluidic oscillator disclosed in USPAP 20030234303 and show how it generates top and bottom sprays that in a windshield application have differing horizontal fan angles.

FIGS. 10(a)-10(c) show, respectively, a perspective, front and side-sectional view of a preferred embodiment of the fluidic spray device of the present invention.

FIGS. 11(a)-11(b) show a perspective and top view of a fluidic device.

FIG. 12(a)-12(b) show a perspective and a cross-sectional view of a secondary housing.

FIG. 13(a)-13(b) show a perspective and a cross-sectional view of a primary housing.

FIGS. 14 (a)-14(d), respectively, show a perspective, top, cross-sectional and exploded view of a second preferred embodiment of the present invention.

FIGS. 15 (a)-15(b) show perspective views of the components that comprise a third preferred embodiment of the present invention.

FIGS. 16(a)-16(b) show a similar version of the preferred embodiment previously seen in FIGS. 14(a)-14(d), except that this version shows the fluidic device having a vertical member on its rear face which serves as its primary housing's end surface.

FIGS. 17(a) and 17(b) show, respectively, a perspective view of a side-less, double spray, fluidic device and the “dual throat” housing in which this device is inserted.

FIG. 18 shows a cross-sectional, side view of the housing of FIG. 17(b) with the device of FIG. 17(a) inserted.

FIGS. 19(a)-19(c) show perspective views of the components of a fluidic device that is similar to the previously discussed ball-shaped secondary housing, and FIG. 19(b) and FIG. 19(d) are downward directed, cross sectional views of these components.

DESCRIPTION OF THE PREFERRED EMBODIMENT

Before explaining at least one embodiment of the present invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.

We have discovered unique methods and means for improving the performance of fluidic oscillators that must adhere to strict size and configuration requirements, such as those encountered in providing sprayers for automotive applications where, in addition to the cosmetically dictated size and configuration requirements, there are often very demanding requirements for the surface wetting properties of the sprays that flow from such sprayers.

A common problem encountered in developing and producing fluidic oscillators or inserts for use in automotive windshield applications is designing a fluidic circuit which can give the desired spray characteristics (e.g., at flow rates of 400 ml/minute and operating pressures of 9 psig, uniform coverage with spray droplets of a target area located approximately 25 cm in front of the sprayer and having a target area width of approximately 80 cm) and which can be fitted onto the top or bottom surface of a fluidic insert that is constrained to have only a very limited width (e.g., typical acceptable widths are on the order of 8-9 mm).

Since such inserts are typically made by plastic injection molding methods, those knowledgeable with such manufacturing methods will understand that such methods impose further constraints on the geometry of such inserts. For example, a 8 mm wide fluidic insert, such as that shown in FIGS. 9(a)-9(b), has only about 6 mm width of room on its top or bottom surface for accommodating a fluidic circuit since the wall thickness of such pieces must typically be about 1 mm or larger.

FIGS. 10(a)-10(c) show, respectively, a perspective, front and side-sectional view of a preferred embodiment 2 of the present invention. The three components that make up this embodiment are shown in the perspective views of FIGS. 11(a), 12(a) and 13(a).

The first of these is a fluidic device 10 that has a top surface 14 that is configured, in this instance, according to the fluidic circuit geometry disclosed in U.S. Pat. No. 6,253,782 (although it should be noted that many of the fluidic circuits previously discussed in the “Related Art” section of this application could have served as guidance for the configuring the top surface of this device).

The second of these components is a secondary housing 30 which, in this instance, has a portion 32 of its outer surface 34 configured in the shape of a sphere or ball. It also has a passage 36 which passes from its rear 38 to its front 40 face.

The third of these components is a primary housing 50 which has a top 52 outer surface which is aerodynamically streamlined from its rear 54 to its front 56 face. This front face has the opening 58 to a cavity 60 which extends into the body of this housing 50. A portion 62 of this cavity's inner surface 64 is configured to form a socket so that this cavity can accommodate the ball shaped portion 32 of the secondary housing 30. An orifice 66 extends from the bottom of this cavity to allow a liquid to flow into this housing.

Cross sectional view 10(c) illustrates that these components are assembled by: (a) fitting the fluidic device, front face 18 first, into the rear opening 36 df which is made by the secondary housing's passage 36 intersecting with its rear face 38, and (b) then press fitting this housing 30, oriented such that its rear face enters first, into the primary housing's cavity 60.

Since selected portions of the secondary housing's outer surface and the primary housing's cavity have been configured so as to fit in a ball and socket relationship, it can be seen that this secondary housing can be rotated within the primary housing's cavity so as to allow one to aim the front face 40 of secondary housing and therefore the direction from which a spray issues from this housing. This embodiment is thus seen to provide a much higher degree of adjustability in orienting the direction of its spray than all other automotive sprayers now in the marketplace.

The fluidic device 10 consists of a base 12 which has boundary surfaces which include a top 14, bottom 16, front 18, rear 20, right side 22 and left side 24 surfaces. Its top surface has projections 26 whose height and shape are dictated by the requirement that these projections make up the internal components of what is herein denoted as a side-less fluidic circuit, which is this instance is patterned after the fluidic circuit of U.S. Pat. No. 6,253,782 which is shown in FIG. 9(a).

The circuit of U.S. Pat. No. 6,253,782 is seen to have the common features of a fluid source inlet 4 a, five filter posts 4 b which serve to capture any large-size debris particles in the circuit's flowing liquid that could clog the smaller downstream orifices or flow passages, two power nozzles 4 c, 4 d that are formed at the edges 4 e, 4 f of a somewhat streamline-shaped barrier 4 g which stretches almost all the way from the circuit's right 4 h to its left 4 i sidewall, an interaction chamber 4 j downstream of the power nozzles and through which the liquid flows and in which the fluid flow phenomena is initiated that will eventually lead to the flow from the insert being of an oscillating nature, and a fluid outlet 4 k or throat from which a liquid exits this circuit.

The top surface projections 26 which makeup the side-less version of this circuit are shown in FIGS. 11(a)-11(b) to be filter posts 26 a, a streamlined barrier 26 b which extends over most of the width between the top surface's right 22 and left sides and whose edges 26 c, 26 d serve to form the inner part of two power nozzles 26 e, 26 f whose outer parts are formed by two nozzle-forming posts 26 g, 26 h located proximate the sides 22, 24, and two upstream-of-the-barrier posts 26 i, 26 j located proximate the sides 22, 24 and which serve to implement the preferred geometry of the flow-stream section between the filter posts 26 a and the barrier 26 b This circuit could also have had appropriately shaped throat posts located proximate its front surface 18 so as to form the throat that is a characteristic feature of these fluidic circuits. However, for this embodiment, these features have been made a part of the front portion of the secondary housing passage 36 into which this device is press fitted.

As previously noted, the secondary housing 30 is characterized by having an outer surface 34 that includes a front 40 and a rear 38 face, an intermediate boundary surface 31 that connects these faces and has a portion 32 with spherical-shaped curvature. It 30 also has a passage 36 having interior walls 36 b that extend between the faces, with this passage having especially configured front 36 c and rear 36 d portions. The intersection of this rear portion with the rear face of this housing forms the opening 36 df to a cavity formed by the interior walls of this passage rear portion, wherein this cavity can be seen in FIG. 12(b) to have planar top 36 da, bottom 36 db, right and left 36 dc sidewalls and a front face 36 de. The front portion 36 c of this passage is especially configured so as to form the throat section of a fluidic circuit whose intersection with the housing's front face forms an outlet 36 a from which spray issues.

Similarly, the primary housing 50 has been previously denoted as having a front face opening 58 to a cavity 60 which extends into its body, with a portion 62 of this cavity's inner surface 64 being configured to form a socket so that this cavity can accommodate the ball shaped portion 32 of this secondary or ball housing 30. This configuration is seen to allow for an end-user to set a plurality of directional orientations of the secondary housing's outlet 36 a relative to that of the primary housing 50. Thus, the embodiment shown in FIGS. 10(a)-10(c) allows for an end-user to manually adjust the direction of the spray which issues from this device.

It can be noted that this embodiment was made effectively possible (i.e., recall that such devices have very strict geometry and size restrictions that they must meet) by the realization that the task of providing sidewalls for the incorporated fluidic circuit could be handled by the walls of the secondary housing's cavity. This allows for the addition of an additional boundary wall within such a device without the device exceeding its width constraints. Note also that the flexibility of adjusting this device's spray direction means that the overall width of the incorporated fluid circuit need not be as large as those found in conventional applications since the width of the spray's wetted area can be reduced since most target areas can now be more effectively addressed by more precisely aiming the direction of this device's spray.

In other applications in which this spray directional adjustability feature is not needed, the use of the side-less fluidic spray devices disclosed herein allows for the overall width of such sprayers to be reduced.

FIGS. 14 (a)-14(d) show such a second 6 preferred embodiment of the present invention, with these figures showing, respectively, a perspective, top, cross-sectional and exploded views. Two components make up this embodiment.

The first of these is shown on the left side of FIG. 14(d) and is the previously disclosed fluidic device 10 that has a top surface 14 that is configured according to the fluidic circuit geometry disclosed in U.S. Pat. No. 6,253,782 (although it should be noted that many of the fluidic circuits previously discussed in the “Related Art” section of this application could have served as guidance for the configuring the top surface of this device).

The second of these components is again a secondary housing 51 which has an outer surface 53 that includes a front 55 and a rear 57 face, a passage 59 having interior walls that extend between the faces, with this passage having especially configured front 59 a and rear 59 b portions. The intersection of this rear portion with the rear face of this housing forms the opening 59 c to a cavity 59 d formed by the interior walls of this passage rear portion. This cavity can be seen in FIG. 14(c) to have planar top, bottom, right and left sidewalls and a front face. The front portion 59 a of this passage is especially configured so as to form the throat section of a fluidic circuit whose intersection with the housing's front face forms an outlet 59 aa from which spray issues.

It can be noted that the use of this side-less fluidic device in such a housing also has the benefit of eliminating the spurious sprays (i.e., “streamers’) that could previously appear at the front edges of a fluidic insert.

An additional benefit of the device shown in FIGS. 14(a)-14(d) is that it allows for fabrication techniques to be employed in the construction of such plastic molded parts which result in it being easier to modify the critical design features of such devices. For example, small design feature changes to commercially produced, standard fluidic inserts usually means making changes to the depths and fan angles of such fluidic circuits by employing assorted grinding operations on the steel molds which are used to make such pieces. Such changes usually limit fan and deflection angle changes to 3 degrees or less.

With the throat of the device shown in FIGS. 14(a)-14(d) being integrated into the housing, changes to this throat can now be made by employing a blade device in the housing's throat. It has been found that such blade devices can make changes to the throat that yield fan angle changes of 30 degrees and deflection angle changes of 4 degree or more.

A still further advantage of the device shown in FIGS. 14(a)-14(d) is that the insertion depth to which the fluidic device is inserted into its housing can be easily varied. This effective allows one to control the length of this fluidic circuit's interaction chamber, which provides one a further means to affect the fan angle of the sprays which issue from such devices.

FIGS. 15 (a)-15(b) show such a third preferred embodiment of the present invention, with these figures showing, respectively, a perspective view of this embodiment's two components: a side-less fluidic device, which has a fluidic circuit geometry that differs from that previously seen, and another version of a secondary housing.

This fluidic device 10 that has a top surface 14 that is configured according to the fluidic circuit geometry generally disclosed in U.S. Pat. No. 4,052,002 (what is herein referred to as a “feedback” fluidic circuit). It has side barrier projections 26 k, 261 on its top surface that define the circuit's interaction chamber. It also has entry projections 26 m, 26 n that define the upstream ends of this circuit's feedback loops 21 a, 21 b while also forming an orifice 23 by which liquid enters the device. The outer edge surfaces of the side barrier projections also serve as the inner walls of the feedback loops 21 a, 21 b that are used to control the fluid flow phenomena in the interaction chamber. This device also has on its rear face a vertical member 25 that is configured so that it can serve as the rear face or end surface of the primary housing 51. The circuit's orifice 23 extends through this member 25 and has an intake nipple 27 attached to the member's rear side which serves to aid in connecting a liquid intake line to this device.

The secondary housing 70 for this embodiment is similar to that previously shown on the right side of FIG. 14(d) (i.e., its passage 79 has a front and a rear portion, with the rear portion having a cavity of accommodate the device and a front portion with a built-in throat), except that this housing is open on its rear face, with this opening being closed by the fluidic device's vertical member 25.

FIGS. 16(a)-16(b) show a similar version of the preferred embodiment previously seen in FIGS. 14(a)-14(d), except that this version shows the fluidic device having a vertical member 25 on its rear face which serves as its housing's end surface.

The methods of the present invention have also been combined with “double spray” insert technology to yield yet a fourth preferred embodiment of the present invention. FIGS. 17(a) and 17(b) show, respectively, a perspective view of a side-less, double spray, fluidic device 11 and the “dual throat” housing 80 that has been configured to accommodate the insertion of such a device.

The fluidic device shown in FIG. 17(a) is similar to that previously shown in FIG. 11(a), except that this embodiment has a similar fluidic circuit molded into its bottom surface 16.

The housing (shown here as having an outer surface similar to that previously shown on the previously disclosed “ball” secondary housing—although a similarly modified housing as that shown in FIG. 14(d) would also work, as would the housing of FIG. 15(b) if this fluid device were to have added to its rear surface the necessary vertical member) 80 for use with this side-less, double spray, fluidic device is shown in FIG. 17(b). It is similar to that shown in FIG. 12(a), except that its front portion 82 has been provided with two “built-in throat” passages 84, 86 which are parallel to each other and which have orifices 88, 90 in the housing's front face 92.

FIG. 18 shows a cross-sectional, side view of this fourth embodiment in which this fluidic device 11 has been inserted into its housing 80. The dual throat nature of the front portion of this housing is clearly seen.

It can be noted that the widths of this housing's orifices 88, 90 are different, the bottom orifice 88 being wider than the top orifice 90. This difference serves to allow for the creation of top and bottom sprays having differing horizontal fan angles. Many other differences between these sprays can be made by making other changes to the flow paths of the two sprays. For example, one could simply construct this fluidic device so that its top and bottom surfaces use different fluidic circuits. As previously noted, there are many fluidic circuits in the prior art that can be used in the present invention to create many differing embodiments of the present invention.

Shown in FIGS. 19(a)-19(d) is a fifth embodiment of the present invention which demonstrates how a fluidic device can be constructed as an integral part of what looks like the ball-shaped secondary housing that we've previously disclosed. This ball-shaped fluidic device can then be inserted into the primary housing shown in FIG. 13(a)-(b) to yield another type of fluidic sprayer in which its end user can move the “ball” fluidic inside its “socket” primary housing so as to change the direction of this device's spray.

FIGS. 19(a)-19(d) are perspective views of this “ball” fluidic's components. FIG. 19(a) shows the sphere-shaped segment of rear portion 81. The downward-directed, cross sectional view of this component, shown in FIG. 19(b), shows that a passage 83 has been molded into it. The passage is essentially a flat surface into which has been molded the feed section 89, two power nozzles 91 a, 91 b and the interaction region 93 of a “mushroom” type fluidic circuit.

This embodiment's front portion 85, shown in FIG. 19(c) is a right-angle segment which has a passage 87 that passes between its front and back surfaces. As FIG. 19(d)'s downward directed cross sectional view A-A shows, this passage is configured to serve as the throat for a fluidic circuit. This front portion 85 is then welded to the rear portion 81 to create a sphere- or ball-shaped object which has a fluidic circuit molded into a cross sectional plane passing through its center.

The foregoing is considered as illustrative only of the principles of the invention. Further, since numerous modifications and changes will readily occur to those skilled in the art, and because of the wide extent of the teachings disclosed herein, the foregoing disclosure should not be considered to limit the invention to the exact construction and operation shown and described herein. Accordingly, all suitable modifications and equivalents of the present disclosure may be resorted to and still considered to fall within the scope of the invention as hereinafter set forth in the claims. 

1. A fluidic spray device comprising: a base having boundary surfaces including top, bottom and side edge surfaces, a plurality of primary projections extending from a base boundary surface chosen from the group consisting of top and bottom surfaces, wherein said primary projections are configured and spaced so as to provide the interior geometry for the flow passages of a fluidic circuit having a power nozzle and an interaction region located downstream of said power nozzle, and wherein said flow passages that are proximate said base edges having no sidewalls to form edge boundaries for said flow passages.
 2. The fluidic spray device as recited in claim 1 further comprising: a plurality of secondary projections extending from the same base boundary surface as said primary projections, wherein said secondary projections are configured and spaced so as to provide the interior geometry for a throat portion of said fluidic circuit.
 3. The fluidic spray device as recited in claim 1, wherein: said base boundary surfaces further including a rear surface, and said device further comprising: a member attached to said base rear surface and having an opening in said member by which liquid may enter said device.
 4. The fluidic spray device as recited in claim 2, wherein: said base boundary surfaces further including a rear surface, and said device further comprising: a member attached to said base rear surface and having an opening in said member by which liquid may enter said device.
 5. The fluidic spray device as recited in claim 1, wherein: said device being of the type for insertion into the cavity of a housing, and said base boundary surfaces and projections further configured so that said base can be press fitted into said housing cavity.
 6. The fluidic spray device as recited in claim 3, wherein: said device being of the type for insertion into the cavity of a housing, and said base boundary surfaces and projections further configured so that said base can be press fitted into said housing cavity.
 7. (canceled)
 8. The fluidic spray device as recited in claim 1 further comprising: a secondary housing having: an outer surface that includes a front and a rear face and an intermediate boundary surface that connects said faces, a housing passage that extends between said faces, with said passage having a front and a rear portion, wherein said rear portion of said housing passage forming a cavity having an opening in said secondary housing rear face and said cavity configured to allow for the insertion of said base into said cavity.
 9. The fluidic spray device as recited in claim 2 further comprising: a secondary housing having: an outer surface that includes a front and a rear face and an intermediate boundary surface that connects said faces, a housing passage that extends between said faces, with said passage having a front and a rear portion, wherein said rear portion of said housing passage forming a cavity having an opening in said secondary housing rear face and said cavity configured to allow for the insertion of said base into said cavity.
 10. The fluidic spray device as recited in claim 8 wherein said front portion of said housing passage forming the interior geometry for a throat portion of said fluidic circuit.
 11. The fluidic spray device as recited in claim 8, wherein said base and secondary housing cavity are further configured so as to provide for the press fit insertion of said base into said cavity.
 12. The fluidic spray device as recited in claim 9, wherein said base and secondary housing cavity are further configured so as to provide for the press fit insertion of said base into said cavity.
 13. The fluidic spray device as recited in claim 10, wherein said base and secondary housing cavity are further configured so as to provide for the press fit insertion of said base into said cavity.
 14. The fluidic spray device as recited in claim 8 wherein a portion of said secondary housing intermediate outer boundary surface having spherical-shaped curvature.
 15. The fluidic spray device as recited in claim 9 wherein a portion of said secondary housing intermediate outer boundary surface having spherical-shaped curvature.
 16. The fluidic spray device as recited in claim 10 wherein a portion of said secondary housing intermediate outer boundary surface having spherical-shaped curvature.
 17. The fluidic spray device as recited in claim 11 wherein a portion of said secondary housing intermediate outer boundary surface having spherical-shaped curvature.
 18. (canceled)
 19. The fluidic spray device as recited in claim 14 further comprising: a primary housing having an outer surface with a front face that includes an opening to a primary housing cavity having a boundary surface that extends into said primary housing, wherein a portion of said cavity boundary surface having sphere-shaped curvature comparable to that of said sphere-shaped portion of said secondary housing intermediate boundary surface, wherein said cavity further configured so as to accommodate said secondary housing in said primary housing cavity in such a manner that said sphere-shaped portions of said primary housing cavity and secondary housing boundary surface provide a ball and socket type of fitting between said portions so as to allow for a plurality of directional orientations of said secondary housing relative to said primary housing.
 20. The fluidic spray device as recited in claim 15 further comprising: a primary housing having an outer surface with a front face that includes an opening to a primary housing cavity having a boundary surface that extends into said primary housing, wherein a portion of said cavity boundary surface having sphere-shaped curvature comparable to that of said sphere-shaped portion of said secondary housing intermediate boundary surface, wherein said cavity further configured so as to accommodate said secondary housing in said primary housing cavity in such a manner that said sphere-shaped portions of said primary housing cavity and secondary housing boundary surface provide a ball and socket type of fitting between said portions so as to allow for a plurality of directional orientations of said secondary housing relative to said primary housing.
 21. The fluidic spray device as recited in claim 16 further comprising: a primary housing having an outer surface with a front face that includes an opening to a primary housing cavity having a boundary surface that extends into said primary housing, wherein a portion of said cavity boundary surface having sphere-shaped curvature comparable to that of said sphere-shaped portion of said secondary housing intermediate boundary surface, wherein said cavity further configured so as to accommodate said secondary housing in said primary housing cavity in such a manner that said sphere-shaped portions of said primary housing cavity and secondary housing boundary surface provide a ball and socket type of fitting between said portions so as to allow for a plurality of directional orientations of said secondary housing relative to said primary housing.
 22. The fluidic spray device as recited in claim 17 further comprising: a primary housing having an outer surface with a front face that includes an opening to a primary housing cavity having a boundary surface that extends into said primary housing, wherein a portion of said cavity boundary surface having sphere-shaped curvature comparable to that of said sphere-shaped portion of said secondary housing intermediate boundary surface, wherein said cavity further configured so as to accommodate said secondary housing in said primary housing cavity in such a manner that said sphere-shaped portions of said primary housing cavity and secondary housing boundary surface provide a ball and socket type of fitting between said portions so as to allow for a plurality of directional orientations of said secondary housing relative to said primary housing.
 23. A method for making a fluidic spray device of the type that is to be fitted within the cavity of a housing which is used to mount said device, said method comprising the steps of: fabricating a base having boundary surfaces including top, bottom and side edge surfaces, adding a plurality of primary projections that extend from a base boundary surface chosen from the group consisting of top and bottom surfaces, wherein said primary projections are configured and spaced so as to provide the interior geometry for the flow passages of a fluidic circuit having a power nozzle and an interaction region located downstream of said power nozzle, and forming said flow passages that are proximate said base edges so that said passages have no sidewalls to serve as edge boundaries for said flow passages.
 24. The method as recited in claim 23 further comprising the step of: adding a plurality of secondary projections that extend from the same base boundary surface as said primary projections, wherein said secondary projections are configured and spaced so as to provide the interior geometry for a throat portion of said fluidic circuit.
 25. (canceled)
 26. (canceled)
 27. (canceled)
 28. (canceled)
 29. (canceled)
 30. (canceled)
 31. (canceled)
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 33. (canceled)
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